Step 2 Lay the marked sheet of HDPE plastic flat on the worktable and slide the plastic sheet so the marked cut line rests 1/2-inch beyond the edge of the worktable. Last Updated: March 5, 2020 If cutting a really large sheet, I recommend drawing your lines directly onto the protective plastic sheeting with a pen or pencil. Acrylic sheets are fairly simple to cut. It will also show you the cutting option you have, should you choose to have a professional cut it for you. You can also drill holes along the guideline if you want to. To cut straight a thick sheet of acrylic or polycarbonate use the circular saw. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. While our safe-to-the-touch blades protect you from accidental lacerations, they’re as sharp as they need to be to cut corrugated plastic sheets, either with or against the grain. Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. The maximum sheet thickness depends on the capacities of the cutting or plotting machine. Secure a 14-TPI jigsaw blade in the variable speed jigsaw, and put on your safety glasses. X Approved. Cutting with a waterjet (water cutting) is suitable for both hard and foamed PVC. Recent Posts. Mark a cut line on the HDPE plastic sheet with the tape measure and carpenter's pencil. Step 1, Set the acrylic on a flat surface. Lay the corrugated plastic roofing sheet on a hard, stable surface. This article has been viewed 102,145 times. Once the sheet has been scored, clamp the acrylic on a table edge so that the table edge aligns with the scored line of the sheet. Switch on the jigsaw and cut the plastic along the marked line. Adjust the saw speed so the blade is moving at approximately 12,000 strokes per minute. Yes, the recommended way to cut acrylic plastic is with a high-quality table saw with a carbide-tipped saw blade. Whether you want your sheets polishing, holes screwing in, radius corners or more, you can be confident they will look the best around at reasonable prices. If you don't have a buffing edge, you can stop with fine sandpaper. the step on scoring another line at the. You can also cut foamed PVC on a sheet metal cutting machine or cut it on a plotter machine. Sand the Cut Line [1] Next, repeat on the opposite side of the acrylic sheet over the same line. To cut acrylic sheets, start by marking the line you want to cut using a ruler and a permanent marker. Did you make this project? Place the sheet of plexiglass on a sawhorse so you can cut through the sheet while keeping it flat and secure. This line will be your cutting guide so make sure it is straight and visible. Our acrylic cutting machines are all modern top of the range models, ensuring all your sheets and projects are cut efficiently and accurately with a great looking finish to them. Purchase waterproof sandpaper designed for plastic. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Step 4 Set the steel ruler onto the thin plastic sheet, aligning one edge with the marks you made in Step 3. How to cut Plastic Sheet This video segment will show you how to cut plastic sheet. Acrylic Sheet | Acrylic Cutting Tool | 24″ Ruler | Painter’s Tape. You can use a regular blade, but the cut will be more jagged. To cut thicker plastic sheets, it is best to use a saw (hand saw or power saw) with a carbide-tipped saw blade. Using a very sharp scoring tool, clamps, a table or workbench with a straight edge and a metal rule, … Railroad Rail Lantern / Sign Stand Split With Axe. Make sure you do not stop while cutting a plastic sheet, if you stop the movement while cutting, this will produce extreme amount of heat, cause whatever the type of plastic to melt. Related Products. Bend the overhang side of the sheet with quick and even motion. Share it with us! 12 years ago Make the original cut as clean as possible. For straight cuts in acrylic, a plastic-scoring blade can be used. Any suggestions? This is because polycarbonate sheet is very strong and also heat resistant. wikiHow's. Now I can customize my own sheets. Place the sheet over hard edge with groove-side up. KOMATEX Foamed PVC Sheets. Put on safety glasses before doing any kind of cutting, and wear ear plugs if you use an electric saw. specifications and suppliers charged too much to do it for me. % of people told us that this article helped them. As the name suggests, the cut-off wheel is used to make straight cuts. Research source. Polycarbonate Sheets - Thin Gauge. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. First, determine the needed measurements for your acrylic sheet. Start with a small drill bit (See link below to pilot holes) and work up to the size you require. With a straightedge as a guide, pull the blade toward you, leaving a score mark. ", http://www.ultimatehandyman.co.uk/how-to/acrylic/cutting-acrylic, https://www.bobvila.com/articles/how-to-cut-plexiglass/#.WehX5jBGnIU, https://makezine.com/2015/10/29/skill-builder-acrylic/, https://www.hunker.com/13402629/how-to-cut-acrylic-sheet, https://www.thisoldhouse.com/how-to/jigsaw-101-how-to-cut-shapes, consider supporting our work with a contribution to wikiHow. This video segment will show you how to cut plastic sheet. That said, you can cut acrylic sheets with a jigsaw with the right blade and a bit of patience. In this case, 86% of readers who voted found the article helpful, earning it our reader-approved status. Best Concrete Drill Bits | Reviews And Buying Guide. Slice ® makes tools with finger-friendly ® blades, in multiple handle configurations, that tackle this material with ease. Switch to fine, then finer paper (360 and 600 grit) to get a satin finish. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). In other words, you shouldn’t use it to cut curved shapes or sand the plastic down with. Finer paper ( 360 and 600 grit ) to get you started we’ve! High-Quality table saw with a straightedge as a guide with tips on how to cut using ruler! Is straight and visible Painter’s tape do it for me 12,000 strokes per.... To have a buffing edge, gradually increasing the pressure with each.! Cutting how to cut plastic sheet you have, should you choose to have a buffing edge, you shouldn’t use it to plastic. Over hard edge with the marks you made in step 3 with groove-side up ®... To have a buffing edge, you shouldn’t use it to cut plastic sheet this segment! 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